Telemetry and Remote control of Water supply equipment of Khuzestan
Behpahooh company with 22 years back ground of Executive record in electronics, automation and instrumentation that Has participated in design and operate of
telemetry projects In the last 5 years.
Operate telemetry in 12 cities of Khuzestan state that include 16 pumping stations and 60 wells.
In this project all stations and water supplies of Khuzestan have equipped with automatic and manual control and each city is connected wirelessly with a control
room and then all the data of these small cities transfer to Ahwaz state and monitored and archived and also web monitoring is
available by Ignition software to monitor data in every moment.
Control systems and telemetry in stations of this project are RTUs of Schneider with SCADA PACK trade name and in small control centers like wells RTUs of IMOD.
LOOKOUT software is the monitoring software in this project from NATIONAL INSTRUMENT company.
Telemetry and Remote control of Water supply equipment of Varzaneh
The importance of having a control and telemetry system(SCADA) is to receive hydraulic and electrical data of instrumentation equipment and transfer
data from one place to the control centers and manage and planning and also reduce errors and human delays and cost of transfer them and also improve
the control condition and use. In this way, all the water supply system can control Simultaneously in one place, with one operator and with one HMI
system with accuracy can be observed and controlled.
In water supplying project to east (Esfahan-Naeen) the goal is to transfer water from two 5000m^3 water storage in Varzaneh station by 4 pumps to
Naeen storages that contains two 2500m^3 and one 8000m^3 storages.
In telemetry of this project, a RTU PLC is placed in Varzaneh pumping station and it’s functioning to receive data and control the storage level on
Naeen and Varzaneh, motor round control, faucets and etc. The telecommunication structure of this project contains microwave frequency
band (5.8 GHz). In this method, collected data is send to a server by a VALID IP and it’s capable to transfer data, recall, display, analyze, and
report all values on the server’s database with related software. The considered frequency band is UHF, as BACKUP link for the main station.
Telemetry and Remote Control of Water supply equipment of Hamedan
According to the transfer line and distance, the network control needs to have some operators, operation and maintain cost and the errors and delays of operators,
that by installing telemetry and remote control systems (SCADA), all the watering system can be controlled and displayed simultaneously in one place, with one
operator and without any of those errors, by a HMI system with enough accuracy and make quick and correct decisions for in every condition, besides these data
can be used for statistical use, planning, network management, maintain and repair a by saving different data.
In telemetry and remote control of water supply of Hamedan, has 17 subsidiary stations (contains storage and pumping) and 2 control centers of Yangje and Luta park
for monitoring and do operations.
The telecommunication structure of this project contains microwave frequency band (5.8 GHz). In this method, collected data is send to a server as a pack and it’s
capable to transfer data, recall, display, analyze, and report all values on the server’s database with Citect software. The considered frequency band is UHF, as
BACKUP link for the main station.
Telemetry and Remote Control of Water supply equipment of Bojnoord (northern Khorasan)
This project contains run 12core optical fiber line in length of 34 Km and connecting 5 stations by this line to pressure-reducing station and by
radio modem data of other 2 stations collect in pressure-reducing and data’s of stations, pumps and storages transfer to main data center.
The monitoring software of this project is Citect and use Siemens S7 controllers in stations.
Smart electric and water counters
This project is to optimize energy consumption and Groundwater resources use management that by using smart counters planning, measuring and ordering abilities
for appropriate operation with consumption optimizing sites.
Using control equipment and especially compact keys will provide data recording and consumption considering in electric and water, by client. In excess
consumption situation, in addition of alarm, data will save and disconnect energy by an automatic key on motor to stop pumping.
Some of these projects consist:
- 800 smart power and water counter device for Isfahan Regional Water Company
- 200 smart power and water counter device for Kohgeloyevaboyerahmad Regional Water Company
- 597 smart power and water counter device for eastern Azerbaijan Regional Water Company
- 60 smart power and water counter device for Bushehr with composite cover Regional Water Company
Install and run automation in Hormozgan aluminum (Hormozal)
The purpose in this project is to install and run all the process control equipment (automation, electric, instrumentation), paging system and intercom in
aluminum making process.
The activities during this project contains, installing 1100 different electrical panels and DCCU control units. Place 80000 meters of industrial cables
(control, power and optical fiber), do 43000 connections and test, provide, install and run 1300 support (with 80000 kg weight) in 3 to 20 meters high, run
control rooms and connect them with site equipment and test and running more than 228 aluminum pots that is done in less than the predicted time and
supervised by employer.
In this project the main contractor is FATA company of Italy and advisor is Namavaran company and run in Bandar Abbas.
Optimizing automation of tin plated unit of Steel project
Before this project the tin plated line controlled by 5 PLCs of S5 series and some local PLC S5 series with Citect monitoring software and the old Ethernet network,
the SINEC H1. Old version of CPUs, too much cost of repairing, hard to trouble shooting, lack of reporting system and management systems are some reasons of run
This company by changing control system and change previous CPUs with S7-400 and S7-300 series and PCS7 software and run ProfiBus networks, industrial Ethernet and
optical fiber, in first step, tried to solve technical and control problems then, by run reporting and archiving systems, SPC and connect to MIS and by offering
needed parameters solved lots of problems in making process.
Rebuild and update Oxygen unit automation system of Steel
In this project all the controller logic relays of making process replaced with PLC panels and HMI monitoring system. The main point of this
project is continue the making process during updating and replacing and necessity of replacing project during the exploitation of A and B plants.
The oxygen unit has a common part between A and B units that controls the common operations between both plants and always it’s needed to have one.
In this project, Behpajooh company, by making PLC panels and replace them with the old logic relay panels while exploitation and just in
16 hours’ shutdowns, collected and monitored 1000 I/O. By giving appropriate offers of using ET200 and ProfiBus network, 2km cabling
is avoided and reduced the time of running project and faster trouble shooting while exploitation. S7-400 series of PLC used for control system with
S7 software, IPC collections of Advantec with Wincc software used for monitoring and ProfiBus network has Hot Redundancy.
Optimizing automation of acid washing unit of Steel
This project contains changing old PLCs of acid washing unit and replace them with S7-400 series and also change all logic relay panels of unit to PLC
panels and install operator instruments and desks. The number of system’s I/O is about 5000 I/O that placed in 10 panels and all I/O transfer as Remote I/O by
ProfiBus network to main PLC.
The base of this technology in this project is PCS7 that is the latest technology in process
automation. In this project all data of making, transfer to two server computers by optical fiber and lots of client computers considered for monitoring
in making unit in different pull pits that a network about 1km of optical cables run and implement as ring.
R3 spindle lubrication of hot rolled of Steel
This project contains all steps of provide, install and run electrical parts, instrumentation and automation of R3 spindle lubrication of hot rolled.
In this project, Siemens PLCs and Remote I/O installed on industrial ProfiBus network that is about 700 m used.
To supervising all process, we used a computer as a HMI system that supervising software provided and installed by Wincc software.
Automation of “lilac alcohol “ spray of Esfahan's Mobarakeh Steel Company
This system contains controlling and monitoring of make and spray specific amount of “lilac alcohol” on output pellets of primary materials. In this project
PLC S7-300 is used that unit's data read and process by Remote I/O modules. This project contains Profi Bus network, that support different stations. For
monitoring the spray process, a PC is used as Human Machine Interface that the monitoring software designed by Wincc.
NaOH spray of raw materials of Steel
This system contains controlling and monitoring of NaOH spray on raw materials. PLC S7-300 is used in this project as main core of control that connect with
operating station by a ProfiBus. The monitoring software designed by Wincc and supports needed services of operator.
Provide and run CCTV cameras of Esfahan's Mobarakeh Steel Company, milling and casting area with control and monitoring
The purpose of this project is to monitor the steel making line of Foulad. by considering the special condition of this important unit because of
pollution, high temperature in some placement of cameras and limitations like use water to cool cameras and run about piping in 40 m high, needed hard
and high safety work that operated by technical team of this company by using the best equipment with high standards.
In this project the nitrogen gas used as the cooler liquid for cameras and used the equipment of valid companies of world in camera, multiplexer, recorder
and data transfer.
The operated system has observe, select, zoom and save pictures abilities in control room in addition it’s capable to send data, picture analysis a send alarms
to managers that is obtained with a professional software.
Remote control of stackers of Khuzestan Steel Company
This project is to delete the order cables of stacker of accumulation and collection parts raw material part of Steel that to reach this purpose its needed
to transfer command to 2km distance with high reliability in a place with bad condition and noise, by considering these problems and latest technology, the
industrial data communication method is selected.
This project is running with using power cable and data cable simultaneously. In this method orders transfer by power cables. (Power Line Data Communication).
Optimization of Electric Arc of Furnace (EAF) automation of Isfahan Steel Alloy Complex
The purpose of this project is to upgrade the EAF automation and improve the operation to reduce loss, reduce energy consumption and reduce the old equipment
In this project Siemens PLC control system replaced with ABB system, then the other automation system networks transferred to this system. In this
project all control panels, monitoring panels and MCC panels changed and replaced with new panels also new operator fibers with monitoring system, replaced
with old operator fibers. this system is capable to send orders to all parts of furnace, observe their condition, alarms and faults in different equipment
of furnace, hydraulic part, furnace transformer. The second phase of this project is change in electrode regulation system.
Monitoring of HEXOGEN unit of chemical industry
The purpose of this project is to monitor main making units in Esfahan chemical industry. Siemens PLCs and Remote I/O nodes on ProfiBus industrial network
is used and the monitoring software is Wincc. In this project all supervising operations done with PC and all data of process will save in PC.
Monitoring of nitric acid unit of chemical industry
This project is running for monitoring of nitric acid making unit of Esfahan chemical industries. Siemens PLCs and Remote I/O nodes on ProfiBus industrial
network is used and the monitoring software is Wincc. In this project all supervising operations done with PC and all data of process will save in PC.
Level 2 automation of VD/VOD device
This system was created for these purposes
- In this system data of VD/VOD’s PLC, Cooling Tower and also Oxygen analyzers, Hydrogen analyzers and the melt measurement devices received and stored in.
- Process received data and get all needed data of 6 steps of melting:
1- Start and finish time of each melt levels
2- Important parameters like normal void, deep void, Argon flow, melt temperature in each step, these parameters have effect on the production quality,
energy and raw material consumption and the quantity of product.
3- Offer energy and raw material consumption of one melting operation (Argon, Oxygen, steam and compressed air.
4- Help in repair and keeping operation, because all the motor and pump’s data like faults, equipment alarms saved in LEVEL2 system to analyze and reduce
the line interruptions in future.
- This company considered all SPC bases on operating LEVEL2 system to have control and save all data.
Automation of making unit of Copolymer factory
This system contains making unit automation of Copolymer factory and used PLC Modicon as the main control system core. Because of sensitivity of chemical
processes, high safety levels like Field and Control are required and these subjects are considered in required device selection. An Operating station is
considered to monitoring that the HMI software designed by Citect.
Automation of pallet accumulation and collection of Saba Steel
This project is for control and monitoring of conveyors and Reclaimers of development unit in steel making and continuous rolling in Saba. This project
contains design, provide, test and install of control and monitoring systems by Siemens (PLC 400). All stages of design, construction and supply have been
Mimic panels and announcers
This project contains design and operate a mimic panel and announcer panel that designed and operated for the 10000 tons’ unit of Azar Refractories Company
in Baba Sheykh Ali industrial area.
This panel is capable to display process status and make and display alarms of faults in different parts and made completely modulated.
SCADA system of polar factory
To collect all data of making unit of polar factory, a SCADA system designed and operated. In this project by installing programmable Nodes, these data transfer
to management parts. In this project a computer is used as the monitoring system and saving data. This system is capable to display important data on html
pages and Email them to defined addresses.
Centralized traffic control
This project contains study, design and exploitation of collecting and transferring data in an urban network and it’s capable to monitor collected data from
different stations in control center and also displays the controller’s status on a wall map. This project is done for Esfahan municipality. In this system,
using special software, it is possible to perform specific calculations and provide statistics and provide various measurements needed for traffic experts.
SNF (concrete laxative) unit automation of Ghatran refinery
The design and make panels and design control and monitoring room started with building this unit’s structure. This project contains a PLC412-3H
(operate CPU in Redundant mode), engineering computers, server, stand-by and 4 clients and used software in this project is PCS7 V8 and designed by
using profibus and industrial Ethernet.
Measuring and energy management smart super system (FAHAM)
The measuring and energy management smart super system (FAHAM) defined as the greatest project of electrical industry of Iran with generated and consumed energy
basement by Iran energy productivity organization (Saba) started in Tehran and Alborz with active presence of Behpajooh as the engineering, design and
operating center. This project is in running stage and in pilot phase in Tehran electric company. The purpose of FAHAM project is to make a smart network
in Iran electrical industries and in the first stages, the demanded consumers management is considering. In FAHAM project, replacing the smart counters with
digital and mechanical counters considers as the first stage. In the second stage is to make a secure and stable connection on GPRS between all installed
counters with control center(CAS).
Smart counters can send data like consumption, demand, voltage and current as Real Time in AMI (Advanced Measuring Infrastructure).
This system can offer these abilities automatically:
1- Two-way connection
4- Observation and remote control
5- Collect, manage, process and analyze collected data
6- Make graphs and required reports
7- Observe data of consumers
8- Make a suitable base for reading water and gas counters
Dock number6 automation of northern pars petrochemical
This project contains complete automation of dock number 6 that has DCS and EDS systems. For DCS system, PLC S7-400H with redundancy ability and two servers
and four clients used. Also for ESD system Fail Safe cards and SAFETY BARRIER is used. The technology base of this system is PCS7 that is the latest Siemens
technology for integration of system’s automation. All dock’s data transfer to two server computers by optical fiber.
In the next step in addition of process control, by operate archiving and reporting systems, all data save and usable for user.
provide, installation and commissioning of PA systems. Kaveh Depot Buildings and shed Kilns in line 1 of Isfahan Rapid transit
Today, the use of public information systems has more comprehensive goals than before. A specific voice play, such as the Azzan and public announcements in a
venue, included the purpose of deploying a paging system, which can be done on the basis of two wires by installing player, receiver, amplifier, and finally the
speaker and cabling operations .However, the deployment of intelligent systems according to the type of use is an integral part of the key projects of today. Metro
projects are very important to other industrial projects because people are the ultimate end-user of equipment and it is imperative that the goals of the
notification and paging systems can be met in addition to the normal goals of the metro. This system is applicable in places with separate halls, such as
power plants, petrochemical plants, metro, hospitals, steel industries, military industries and large factories that have separate zones of the hall.
The paging system installed in the Metro Esfahan, operated by the Behpajooh Engineering Company, is based on the network platform, including fiber optic and LAN, which
has been accompanied by the installation of HITEK switches and sound transmissions on this platform. In addition to Paging, the project's goal is to connect the
paging system with other infrastructure and, ultimately, to lead all people and equipment and infrastructure in normal and critical situations.
In this project, by installing communication equipment in all the halls and districts of the complex (13 halls), the conditions are such that a person is able to
immediately, after seeing any critical conditions, be able to call quickly with the center immediately Control and command. Afterwards, the command center is
able to accommodate the auditorium or venues needed for audio broadcasting or crisis management from the command center as well as locally.